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Industrial Processes

Industrial Processes

The present sector covers emissions from industrial process and emission of F-gases. Energy related emissions from industrial plants are included in the Energy Sector. Emissions from industrial processes can be distributed in the following main categories:

  • “Mineral products” includes emissions from cement production, lime production, limestone and dolomite use, asphalt roofing, road paving with asphalt, and “other” i.e. glass production, production of yellow bricks, and expanded clay products. The pollutants are CO2, NOx, SO2, CO, NMVOC, and heavy metals
  • “Chemical industry” includes emissions from production of sulphuric acid (ceased in 1997), nitric acid (ceased in 2004), pesticides and production of catalysts/fertilizers. The pollutants are N2O, NOx, SO2, and CO2.
  • “Metal production” includes steelworks, iron foundries, metal foundries, and magnesium foundries. The pollutants are CO2, heavy metals and the F-gas SF6.
  • “Other production” e.g. Food and drink includes refining of sugar and manufacturing of food products. The pollutants are CO2 and NMVOC.
  • “Consumption of Halocarbons and SF6” includes emission of HFCs from refrigeration and air condition equipment, foam blowing and aerosols, and emission of PFCs from refrigeration and air condition equipment and fibre optics, and SF6 from electrical equipment.
  • “Other” e.g. Consumption of lubricants. The pollutant is CO2.

 

Emissions

The distribution of emissions of greenhouse gases from the Industrial sector is presented in table 1. Production of cement and use of HFCs and PFCs for refrigeration are the most important processes and contributes with respectively 43.3% and 39.1% of the emission of CO2-eq. from the sector.

Table 1

Process

IPCC Code

Substance

Emission kton CO2-eq.

%

Cement

2A

764

43.3

Refrigeration

2F

HFCs+PFCs

691

39.1

Foam blowing

2F

HFCs

95.7

5.42

Lime

2A

43.2

2.45

Limestone and dolomite use

2A

37.9

2.15

Other (lubricants)

2G

31.2

1.77

Other (laboratories, double glaze windows)

2F

SF6

22.1

1.25

Aerosols / Metered dose inhalers

2F

HFCs

17.7

1.00

Other (yellow bricks)

2A

16.5

0.93

Electrical equipment

2F

SF6

14.6

0.82

Other (container glass, glass wool)

2A

10.8

0.61

Other (fibre optics)

2F

HFCs+PFCs

9.06

0.51

Other (expanded clay products)

2A

6.48

0.37

Catalysts / fertilisers

2B

2.13

0.12

Food and Drink

2D

1.92

0.11

Road paving

2A

1.64

0.093

Asphalt roofing

2A

0.016

0.0009

Metal production

2C

0

0

Nitric acid

2B

N2O

0

0

Total

 

 

1766

100

The trend for emission of greenhouse gases (CO2-eq.) as well as individual gases from industrial processes is shown in figure 1. The decrease in total emission of GHG-eq. in 2004 can be explained by the cease of the production nitric acid for fertilisers. The nitric acid production generates the greenhouse gas N2O as a by-product. The decrease of emission of CO2 in 2008 and 2009 may be explained by the decrease in economic activity.

a)Greenhouse gas emission from Industrial Processes b)Individual greenhouse gas emission from Industrial Processes

Figure 1   Emission of a) total greenhouse gases and b) individual greenhouse gases from industrial processes.

The trend for emission of NOx and SO2 from the sectors “Mineral products” and “Chemical industry” is shown in figure 2. The decrease in emission of SO2 from “Chemical industry” in 1998 can be explained by the cease of sulphuric acid production and the decrease of NOx in 2004 can be explained by the cease of nitric acid production. The decrease in emission of NOx and SO2 after 2005 from “Mineral products” may be explained with decrease in economic activity combined with process changes.

a)SO2 and NOx emission from mineral products b)SO2 and NOx emission from chemical industries

Figure 2   Emission of SO2 and NOx from the sectors a) "Mineral products" and b) "Chemical industry" 

 

Methodology

The applied methodologies vary from process to process and are in line with the IPCC guidelines. In general the emissions can be calculated by the following formula:

Standard emission calculation formula

where the activity can be consumed amount of raw material or produced amount of end products. Some emissions are obtained from the actual process if the plant are required to publish own measurements in annual environmental reports or to report CO2 emissions to the national authorities to fulfil the requirements according to European Union Emission Trading Scheme (EU-ETS).

The activity data are obtained from Statistics Denmark (Industrial commodity statistics and import/export statistics), individual companies, and industrial organisations.

The applied emission factors are obtained from the IPCC guideline and the EMEP/EEA guidebook (i.e. default EF), surveys on companies within a specific trade, and by use of stoichiometric relations (e.g. CO2 emission from heating of calcium carbonate).

Further information on industrial process emissions can be obtained from the following reports:

Annual Danish Informative Report to UNECE 2010

Denmark's National Inventory Report 2010 to UNFCCC

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Revideret 07.05.2012